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Article #7: Comparison of Hypalon and PVC fabric inflatable boat repair

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What are you looking for in an inflatable? Hypalon Construction The seams in Hypalon
Storage, environment, and purpose are all boats are either overlapped or butted, and
factors you should consider when choosing then glued.
your inflatable. Some fabrics and designs Butted seams produce an aesthetic, flat,
are better suited for certain conditions. airtight seam, without the ridge or air
The following questions will help you gaps left by some overlapped seams.
determine which type of inflatable is best However, butted seams are more
for you. labor-intensive, thus the boats are
• How will I be using the inflatable? usually more expensive. It is always wise
• Where will I store the boat when I’m to look for an inflatable boat with seams
not using it? • Am I going to use the that are double-taped, and are glued on
boat in an area constantly bombarded by the both sides. In stress tests, Hypalon
extremely harmful UV rays? • Do I have and neoprene glued seams are so strong and
an outboard motor that I would like to use reliable that the fabric will fail before
with the inflatable? • Will I be the seams.
primarily using an outboard motor or PVC Construction The seams of PVC-coated
rowing the boat? Hypalon® and Neoprene inflatables can be fused together using
Coatings (Synthetic Rubber Coatings) several different welding techniques. Some
Hypalon is a synthetic rubber material manufacturers use either high heat
patented by DuPont. Hypalon has many pressure, radio frequencies (RF), or
applications in many industries: holding electronic welding.
contaminated wastewater, a roofing Large, specially developed welding
material, cable covering, and other uses machines must be used to fuse the fabric
where high temperatures, oil, and UV rays together. Again, this makes it easier and
could weaken other materials. The majority faster to produce PVC-coated boats,
of inflatable boat manufacturers choose especially over handcrafted Hypalon boats.
Hypalon as an exterior coating, and Despite many technological advancements,
neoprene to coat the interior side of the the heat used to weld the seams is not
fabric. Neoprene was the first synthetic always distributed evenly across the
rubber and has been in use over 70 years. seams—which creates pockets where air
It has proven itself as a material with may escape—and welded seams tend to
excellent air holding capabilities and oil become brittle over time. PVC seams are
resistance. also glued, but the process of gluing PVC
PVC (Plastic Coatings) PVC is a vinyl seams can be extremely difficult—skilled
polymer chemically known as polyvinyl workers and practiced techniques are the
chloride. It has several applications in only guarantees of a strong seam. Fabrics
the leisure and construction industries: coated with PVC are also more difficult to
making inflatable pool toys, mattresses, repair than those coated with Hypalon.
beach balls, above ground pools, capping Hypalon Use Because Hypalon-coated boats
for soffits, and more. In the inflatable are extremely resistant to environmental
industry it is used as coating on caustics, they are recommended for use in
polyester or nylon to increase the severe climates, for boaters who plan on
strength and tear resistance. leaving their boats inflated, or for those
Because it is a type of plastic, it can be who plan on using them frequently.
thermobonded or glued. This allows the PVC Use PVC boats are generally good as
manufacturer to mass produce the boats on limited-use boats that won’t be
a large scale with machines and unskilled subjected to the sunlight or elements for
labor. But repairs can be difficult on PVC any sustained amount of time.
boats because thermowelding is not Inflatable Boat Design There are many
feasible outside of the factory and it is designs and types of inflatables available
very hard to repair even a pinhole leak in in the marketplace today. From rigid to
a seam. roll-up floorboards, hard transoms to
Hypalon Features Hypalon is mainly used as soft—inflatables come in just about
an exterior coating for inflatable boats every combination you can imagine.
worldwide, as it has the best properties Dinghies Dinghies are smaller, lighter
for resisting abrasion, extreme boats with soft transoms that can be used
temperatures, UV degradation, ozone, with oars, a paddle, or even a low
gasoline, oil, chemicals, and horsepower motor if a motor mount is used.
environmental factors like mildew and Sport Boats Sport boats are inflatable
fungus. When manufacturers use neoprene as boats with a hard transom, and a sectional
the interior coating the blended fabric floor made of wood, fiberglass, composite,
only gets better. The neoprene increases or aluminum. They also have inflatable or
strength and tear resistance and provides wood keels. These boats can be rolled up
the ultimate in air holding ability. once the floor is removed.
Hypalon coated onto polyester or nylon Roll-Ups These boats have a hard transom
fabric with an interior coating of that can be rolled up with the floor
neoprene is the most reliable and durable remaining in the boat. The floor can be
inflatable boat fabric available and can made from any material. The boats perform
last for more than a decade even in the very well, almost identically to
harshest environments —which is the traditional sport boats. The main benefit
reason for warranties of five and 10 is easy assembly and storage.
years. Inflatables with external Inflatable Floor Boards Inflatable floor
protective coatings of Hypalon have been boats usually have hard transoms,
chosen for the toughest duty by the U.S. inflatable keels, and high-pressure
Military and Coast Guard. inflatable floors. This decreases the
PVC Features PVC was designed to maximize weight of these boats and makes them
the portability, durability, and easier to handle if you must inflate
convenience of many products. PVC coated deflate your boat often.
fabrics come in a larger array of colors Rigid Inflatable Boats (RIBs) RIBs are
than Hypalon® or neoprene coated more like traditional boats, with hulls
fabrics—and that’s why pool toys and supported by a rigid material, usually
floats have such wild, bright patterns. fiberglass or aluminum. The main benefits
While some manufacturers have developed of these boats are superior performance
strains of PVC with “memory” and easy assembly (just inflate the
—allowing products to return to their tubes). However, storage can be a problem
original size after deflation—and some because they can’t be made smaller than
are strengthened to be more cold the rigid portion of the boat. Since a RIB
resistant, PVC fabrics are not as is heavier, a davit system is usually
resistant to chemicals, gasoline, required to bring it back onto your boat.
temperatures, abrasions, and sunlight as Choices There are many boats out there to
Hypalon-coated fabrics. All of these choose from, but a careful analysis of
factors are common place in boating your boating lifestyle and needs should
environments. help you make the right choice.






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