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Article #6: Hypalon fabric inflatable boat repair

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Recommended solvent: The solvent used at accelerator while waiting, if not done
the factories is called Toluene or Toluol. already.
It is often available at paint, hardware 5. Apply one more solvent wipe with 10
or plumbing stores as a cleaning solvent. minute waiting time (timed) between them.
You can also use MEK (methyl ethyl You are cleaning the fabric for glue
ketone). It is often available at paint, adhesion.
hardware or plumbing stores, sold as a Glue Application (2 thin layers 20 minutes
cleaner for PVC pipes or lacquer thinner. apart) 6. Apply a thin glue layer with
For non-critical bonds you might stiff brush to both sides. Aggressively
substitute acetone. work it into the fabric with the brush. If
Glue: Zodiac #7097 Universal Glue. You can it looks too thin, it is probably correct!
also use Avon Adhesive (one or two part) 7. Wait 20 minutes (timed) If glue still
or Bostik® or other looks wet, wait longer. Check for no
Hypalon or rubber glues. tackiness with knuckle, no adhesive should
1. Atmosphere: Glue with humidity less stick to your skin. Humidity control while
than 70%; and not in direct sunlight; glue is drying is critical. Keep door
Temp. 64° to closed. Don't breathe on glue area while
77°F is best. inspecting.
2. Preparation: Gather rags, glue brush; 8. Repeat steps 6 & 7 (total of 2 layers
solvent; timer with second hand or stop with 20 minute open time between) 9. Wait
watch; make sure all the old glue is 10 minutes after second layer of glue.
cleaned off; get your patch cut out, 10. After 10 minutes, join the parts
position noted and marked. It always together. Start from one edge and slowly
leaves a neat tidy finish if you tape off lay the patch or accessory down onto the
the perimeter of the patch area with glued area.
masking tape to avoid over glue. (If you Press out all air bubbles and wrinkles
need more details on this part, read these from the center to the edges. On deflated
general tips) 3. Mix accelerator and glue boat rub as hard as possible with smooth
thoroughly either now or while waiting tool, e.g. the back of a large tablespoon
between the solvent wipes below. - force air out from between boat and
Accelerator is toxic; keep off skin. Keep patch. Careful not to scratch the fabric.
mixed glue covered (foil or wax paper) For davits and hard based accessories,
when not using. Pot life is about 1 hour. deflate boat and press through from other
It may still look liquid, but will have side to make sure of adhesion. Wipe off
lost effectiveness. excess glue with solvent.
IN ADDITION: you must abrade/scuff the If over 10 minutes or if glue has spots of
fabric to remove any oxidation and to white haze the glue has picked up moisture
allow the glue to attain a mechanical bond and you should try to "reactivate" it.
to the scuffed area. Use 100 grit With a clean rag wet the glue surface with
sandpaper or a Dremel tool. Do not cut MEK but do not rub the glue off (one quick
into the threads under the protective swipe). Then assemble immediately. Press
coating. You just need to cut through the hard. For accessory on an inflated boat
surface to allow the solvents and glue to you can rub it down vigorously with a rag
penetrate. Some accessories rubber with MEK on it.
surfaces have been preprocessed and do not 11. Wait at least 48 hours before use.
need abrading, rub just the boat fabric. A mechanical and chemical bond will
Wipe clean to remove grit and residue. continue to strengthen over next 7 days.
Solvent Cleaning (2 times - to clean the Don't be tempted to shorten the process.
fabric for a strong "mechanical bond" with Don't cut this curing time short: your
the glue) 4. Scrub both sides (boat and patch could peel off like a Post It note!
patch or accessory) with MEK on a rag to 12. Pressure test if you want to be sure.
clean surface. Wait 10 minutes after the Blow it up to full pressure. Leave it
first MEK wash. (time it) Mix glue and overnight.






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